Development Test Technician (Starship)

DEVELOPMENT TEST TECHNICIAN (STARSHIP STRUCTURAL TEST)

This position is part of the Starship Structures Test team. The role is highly multidisciplinary and this individual will be tasked with a wide variety test operations and test equipment fabrication work in support of the SpaceX mission. The team consists of technicians and engineers working closely together to builds mechanical and fluid assemblies, modifies and integrates test articles, builds data and control systems, and supports testing operations. The ideal candidate is highly skilled with mechanical and electrical disciplines, hands-on, flexible, a quick learner, works well in a fast-paced environment, and possesses a can-do attitude.

RESPONSIBILITIES:

• Build, modify, and troubleshoot new or existing test equipment which ranges from fluid systems, mechanical assemblies, data and control systems, and instrumentation
• Fabricate high-pressure fluid panels, plumbing, and hydraulic manifolds; including tube fabrication and routing, cleaning, proofing, and activating
• Install instrumentation, build and route harnessing, troubleshoot instrumentation and wiring issues
• Build, operate, and troubleshoot hydraulic systems; including pumps, actuators, servos, winches, etc.
• Assemble, modify, and inspect test articles; including structural fabrication (precision drilling, doublers, brackets, blending, painting, bonding, etc.), leak detection, non-destructive testing, instrumentation installation (strain gages)
• Participate in rigging and crane operations for test equipment and test articles; including hangar bridge cranes and mobile crane lifts
• Build and modify data and control systems; ranging from small mobile DAQs to large data and control infrastructure for test stands with thousands of channels
• Maintain, calibrate, configure, monitor, test, troubleshoot, install, and repair instrumentation, process controls, data acquisition systems, and electrical systems
• Participate in test operations, including configuration of high pressure, hazardous, and cryogenic fluid systems, connecting hydraulic actuators and instrumentation, controlling hazardous areas, troubleshooting instrumentation and test hardware, and monitoring test video and data

BASIC QUALIFICATIONS:

• High school diploma or equivalency certificate
• 3+ years of experience with one of more of the following: working with and troubleshooting mechanical systems, high pressure fluid systems, instrumentation (strain gages, load cells, temperature sensors, deflection gages, accelerometers, or pressure transducers), data and control systems, or test operations on mechanical or electrical systems

PREFERRED SKILLS AND EXPERIENCE:

• Ability to work and communicate (verbally and written) effectively in a team environment
• Ability to rapidly change roles, responsibilities, and learn new skills while working in a high-paced and challenging work environment
• Associate degree in an engineering, mechanical, electrical systems, or other related field
• A&P license
• Computer skills, including experience using Microsoft Office, TeamCenter, NX
• Experience reading/interpreting planning documents, schematics, wiring diagrams, specifications, drawings, manuals, blueprints, and engineering sketches
• Experience with aerospace testing (propulsion, structural, etc.)
• Experience in airframe structural repair
• Experience with hydraulic plumbing repair/fabrication
• Experience with nondestructive inspection equipment and techniques
• Experience with precision measuring instruments / equipment
• Knowledge of various fittings (NPT, MS, AN, Swagelok, medium pressure)
• Knowledge of various fasteners (hi-lok, rivets, NAS, MS, SAE Grade 5 / 8, locking inserts, locking nuts, super bolts, etc.)
• Experience with aerospace or military grade harness fabrication
• Knowledge in data acquisition and controls concepts, hardware, and interfacing (National Instruments PXI / cSeries and PLC)
• Experience with fabrication of data and control systems (junction boxes, rack mount hardware, etc.)
• Experience with electrical tools (oscilloscopes, multimeters, soldering irons, crimpers, strippers, etc.)
• Experience with component and system level troubleshooting skills and the ability to logically solve instrumentation system problems and determine corrective action
• Experience with DC power supplies, distribution, DC-DC convertors; UPS
• Experience with analog and digital instrumentation (load cells, pressure transducers, strain gauges, RTDs, TCs, encoders, deflection gages, LVDTs, accelerometers, IMUs)
• Experience with ground support equipment fabrication or modification in aerospace industry
• Experience with rigging, cranes, and lift operations

ADDITIONAL REQUIREMENTS:

• Valid driver’s license
• Flight hardware typically is built in tight quarters and physical dexterity is necessary to preform job functions
• The ability to lift heavy objects is required in this position (up to 25lbs unassisted)
• Must be able to work at elevated heights
• Must be able to work in extreme outdoor environments – heat, cold, rain, etc.
• Must be able to work in an environment requiring exposure to fumes, odors, and noise
• Must be available for overtime and weekends as the schedule varies depending on site operational needs; flexibility required

COMPENSATION AND BENEFITS:

Pay range:
Development Test Technician/Level 1: $18.00/hour
Development Test Technician/Level 2: $23.00/hour
Development Test Technician/Level 3: $28.00/hour

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year.