We are seeking a a Manufacturing Engineer to drive process excellence and operational execution in investment casting. This role will focus on scaling production capability, implementing advanced manufacturing methods, and ensuring high-quality, repeatable output across aerospace and defense casting programs. The ideal candidate combines strong technical knowledge of investment casting with leadership skills to mentor engineers and technicians, manage production challenges, and spearhead continuous improvement initiatives.

What You'll Do

Process Ownership & Leadership

• Serve as the primary technical leader for manufacturing engineering within the investment casting foundry
• Lead and mentor a team of engineers and technicians in day-to-day production problem solving, root cause analysis, and yield improvement
• Own and continuously improve processes including wax injection, ceramic shell, core handling, pouring, solidification, knockout, heat treat, machining, and inspection

Production Excellence & Scale-Up

• Drive throughput, yield, and OEE improvements to meet delivery and cost targets
• Develop standard work, process documentation, and manufacturing best practices across operations
• Oversee scaling of production lines, tooling transitions, and introduction of new equipment
• Partner with design and simulation teams to optimize gating, riser, and mold design for manufacturability

Innovation & Continuous Improvement

• Introduce advanced automation, additive-enabled casting workflows, and digital foundry technologies
• Implement Lean Manufacturing, Six Sigma, and Industry 4.0 practices to reduce waste and improve efficiency
• Collaborate with cross-functional teams on new product introduction (NPI) and rapid prototyping initiatives

Quality & Compliance

• Ensure compliance with AS9100, Nadcap, and customer-specific quality requirements
• Lead process audits, capability studies, and PPAP/FAI deliverables
• Partner with quality engineering to reduce scrap, rework, and defect rates

You have...

• Bachelor’s degree in Mechanical, Materials, Manufacturing, or Metallurgical Engineering (advanced degree preferred)
• 5+ years of experience in investment casting or high-precision foundry operations
• Demonstrated success in scaling complex processes for aerospace or defense components
• Strong expertise in process simulation, casting metallurgy, and defect analysis
• Experience implementing Lean, Six Sigma, and digital manufacturing methods
• Excellent leadership, communication, and cross-functional collaboration skills
• The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance

Nice to have...

• Hands-on knowledge of additive-enabled mold/core technologies
• Experience with automation in shell building, pouring, or post-processing
• Familiarity with vacuum furnaces, DS/SX casting, and advanced superalloy processing
• Financial acumen to connect cost drivers with manufacturing strategies