Principal Materials and Process Engineer
Banbury, United Kingdom
95K DOE + Performance Bonus
About the Role
Morson are proud to partner with a leading aerospace company based in Banbury, who are at the forefront of developing next-generation composite technologies.
We’re looking for a Principal Materials and Process Engineer to take on a pivotal leadership role within a highly skilled engineering team.
In this role, you will act as the lead MsP specialist, driving the introduction of a novel composite material system produced using a high-rate manufacturing process that’s brand new to the aerospace sector.
This is an exceptional opportunity for an experienced engineer to work in a fast-paced, innovative environment where new materials and processes are being shaped for future aerospace platforms.
Key Responsibilities
- As the Principal MCP Engineer, you will:
- Lead the development and introduction of new composite material systems
- and processing technologies.
- Author detailed materials and process specifications for resin, fibre, composite processes, inspection, and assembly.
- Define and manage test plans for physical, chemical, and mechanical property characterisation.
- Develop new test methods to address gaps in existing ASTM and industry standards.
- Perform statistical analysis of test data and produce high-quality technical reports for customer and certification use.
- Ensure compliance with global chemical legislation (e.g., REACh).
- Keep company strategy aligned with emerging MsP technologies and best practices.
- Provide technical guidance and problem-solving support for all MCP-related issues.
- Collaborate with metallic materials specialists to define metals and associated processes, including heat treatment and corrosion protection.
About You
- Essential Skills s Experience
- Deep understanding of Polymer Matrix Composites (PMCs) — including matrix types, fibres, manufacturing technologies, and in-service performance.
- Proven experience authoring MsP specifications for composite systems.
- Experience working with OEMs and/or regulators to certify PMC materials and structures for aerospace applications.
Desirable Skills
- Knowledge of dry fibre processing and resin infusion technologies.
- Experience developing test methods for PMC material characterisation.
- Familiarity with thermal analysis techniques (DSC, DMA).
- Degree in Materials Science, Polymer Science, Mechanical Engineering, or a related field.
- Highly motivated, proactive, and able to work on your own initiative.
- Strong communication skills with a collaborative approach.
- Analytical mindset with a sound grounding in solid mechanics and first- principle analysis.
- Interest in contributing to industry working groups (e.g., ASTM D30, CMH-17).
What’s on Offer
- Salary up to G5,000 (depending on experience)
- Performance-based bonus scheme
- Pension scheme – up to 10 employer contribution
- Private medical insurance C comprehensive health cash plan
- 25 days annual leave + bank holidays
- Flexible benefits package, including:
- Holiday buy/sell options
- Discounted gym memberships
- Enhanced maternity, adoption, and paternity leave
- Structured training and clear career progression pathways
