SUPPLIER DEVELOPMENT ENGINEER, WIRE HARNESS & CABLES (STARLINK)

Starlink demands a new type of supply chain. We require our suppliers to provide premium quality with rapidly evolving designs at commercial scale volumes. We are actively looking for highly motivated candidates who possess comprehensive knowledge of manufacturing and quality tools and have unrelenting motivation to enable suppliers for success. This position requires a combination of proven leadership and technical capabilities.

RESPONSIBILITIES

• Collaborate with design, R&D, commercial supply chain, hardware reliability, and production teams to manage suppliers and deliver world class products for our customers
• Support procurement team to strategically source parts matched with supplier capabilities by reviewing and assessing supplier manufacturing processes and quality systems
• Identify, audit, and onboard new suppliers
• Develop and implement supplier technical requirements and quality flow downs to meet hardware manufacturing needs
• Implement and monitor production part approval process (PPAP) with selected suppliers to enable rate production
• Ensure qualification and reliability activities at suppliers are in line with requirements
• Develop and approve process controls to control critical characteristics
• Recommend technical product improvements to reduce risk and opportunities for defects
• Analyze supplier quality and delivery metrics to identify trends and pinpoint systemic performance gaps to drive supplier improvement plans
• Provide feedback to suppliers as appropriate on manufacturing methods, with a specific focus on eliminating costs, reducing cycle times, and increasing yields
• Function as liaison between purchasing, engineering, manufacturing, and suppliers to resolve supplier quality issues and to provide technical support
• Drive supplier root cause failure analysis and corrective actions associated with any quality gaps, escapes, or containments
• Lead projects and present reports to internal teams, management, and/or suppliers
• Act as internal owner of supplier’s statistical process control (SPC), yield improvement activities, new tool/process qualification, and performance in terms of quality, efficiency, and cost

BASIC QUALIFICATIONS

• Bachelor’s degree in engineering or STEM related field
• 1+ year of manufacturing engineering experience in wire harness production and fiber optic manufacturing (internships/co-ops can apply)

PREFERRED QUALIFICATIONS

• Experience evaluating wire harness manufacturing processes
• Experience performing source inspection in wire harness manufacturing suppliers
• Experience implementing Control Plans in Wire Harness Manufacturing setting
• Familiarity with IPC 620
• Experience with driving supplier performance and evaluation. Experience with Statement of Work (SOW), quality clauses, intellectual property (IP), and government regulations such as ITAR, etc..
• Working knowledge of product development methodologies such as Failure Modes and Effects Analysis (FMEA), Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP) elements such as Measurement Systems Analysis (MSA), quality improvement techniques, and Geometric Dimensioning and Tolerancing (GD&T).
• Active or former IPC 610 certification
• Advanced degree in engineering, business, or supply chain
• Working knowledge of supplier quality processes (PPAP, APQP, FAIR, RCCA failure analysis, lean methods, etc.) and quality systems (ISO 9000/TS/AS9100/NADCAP)
• Knowledge of statistical techniques and methods, e.g., SPC, design of experiments, Six Sigma, etc.
• Disciplined approach to problem solving – 8D
• Experience in creating material and process specifications for Wire Harness Fabrication
• Experience in functional & Hi-Pot test for Wire Harness Assemblies
• Experience with sharing information and influencing others across organizational lines, internally and externally
• Ability to work in a fast-paced, cross-functional environment with minimal oversight and learn new skills on-the-job quickly and efficiently
• Ability to identify and maintain priorities for tasks and projects while staying organized
• Strong written and verbal communication skills, ability to make presentations to suppliers, team members and management
• Experience with government contracts and MIL standard requirements

ADDITIONAL REQUIREMENTS:

• Willingness to work long hours and weekends when needed to meet critical deadlines
• Ability to travel: Up to 25-60% travel required (domestic and international)
• Valid driver’s license

COMPENSATION AND BENEFITS:

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year.