Job Summary:
The Aircraft Structures / Composite Bond Technician is responsible for the lay-up, bonding, assembly, and repair of metal, composite, and laminate aircraft components. Primary focus is MRO repair of 737 and DC-10 thrust reversers and inlet cowlings. Work is performed per engineering specifications, repair manuals, and FAA Part 145 requirements to return components to serviceable condition.

Key Responsibilities:

• Lay out, assemble, pre-fit, and bond a variety of metal, composite, or laminate fabrications, assemblies, parts, skins, or equipment.
• Perform MRO repair of 737 and DC-10 thrust reversers and inlet cowlings, including damage assessment and rework.
• Follow engineering and manufacturing specifications and work orders to determine parts to be bonded and the temperature and pressure required. Cut parts or materials to size.
• Operate autoclave, hydraulic presses, and ovens to complete the bonding cycle per process specifications.
• Sand, deburr, and smooth repaired areas to meet aerodynamic and structural requirements.
• Apply sealing resins to cut or exposed edges to prevent delamination and moisture ingress.
• Adjust process methods and sequences based on compounds, contours, and lay-up transitions.
• Perform complicated rework or repair on composite and metal-bonded assemblies.
• Obtain required information from prints, charts, sketches, work orders, documents, verbal, and electronic information.
• Use shop mathematics and precision measuring instruments to complete work assignments. Verify work performed is per work instruction and meets process and/or engineering specification.
• Ensure equipment and tool certification occurs per procedure.
• Use and control solvents and cleaning solutions in the preparation of details, tools, and assemblies for bonding and paint per established procedures.
• Perform routine minor machine maintenance as part of daily work duties.
• Complete all required documentation including work orders, router steps, and FAA repair station forms.
• Maintain compliance with FAR Part 145, company quality standards, and safety procedures.

Minimum Required Qualifications:

• High School Diploma or GED required.
• 5+ years experience in aircraft composite bond, sheet metal, or structural repair. MRO environment preferred.
• Experience repairing thrust reversers and/or inlet cowlings on 737, DC-10, or similar transport category aircraft strongly preferred.
• Ability to read and interpret blueprints, engineering drawings, SRM, CMM, and work instructions.
• Knowledge of composite materials, adhesives, lay-up processes, and autoclave operations.
• Proficient with precision measuring instruments and shop math.
• Must be able to read, write, speak, and understand the English language.
• Ability to pass respirator fit test and work with chemicals and solvents.
• Basic computer skills for work order and documentation sign-off.

Preferred Qualifications:

• Prior experience in FAA Part 145 Repair Station.
• Familiarity with Boeing and Douglas repair data.
• Hot bond and vacuum bag repair experience.

Working Conditions:

• Hangar and shop environment with exposure to noise, dust, and chemicals per OSHA standards.
• Use of personal protective equipment (PPE) including respirators, gloves, and safety glasses required.
• Ability to stand for extended periods, bend, stoop, and lift up to 50 lbs with/without reasonable accommodation.
• May require work at heights and in confined spaces.

Skills You Bring To This Role:

• Composite Proficiency: Strong understanding of metal-to-metal and composite bonding processes.
• Attention to Detail: Ability to perform precision lay-up and finishing work to engineering tolerances.
• Problem Solving: Capable of performing complex rework and repairs on damaged structures.
• Technical Reading: Interpret SRM, CMM, and engineering drawings accurately.
• Safety & Compliance: Strict adherence to process specs, FAA regulations, and safety procedures.

Why ACES

• Time and a half overtime pay
• Full max per diem benefits
• Benefits
• Paycheck Advances
• Vacation Bonus
• Life Insurance
• Referral Bonus Program
• 6 Paid Holidays
• 401K