Your duties will consist of ensuring compliance with Airbus Helicopters Inc. policies, procedures and Federal Aviation Authority (FAA) and/or European Aviation Safety Agency (EASA) regulations as applicable. This role performs preliminary, hidden damage, in-process and final inspections; performs receiving inspections approving or rejecting incoming materials through established receiving inspection processes while recording quality inspection results; is required to work with inspection tools, aids and devices to determine tolerances and specification limits; and is responsible for performing detailed inspections of parts, materials, paint, backshop activities, functional tests, operational test and dimensional inspections to of aircraft, systems and components to determine airworthiness.
Perform required technical inspections to receive or reject incoming material, airframes, aircraft components and to detect/report suspected unapproved parts
Perform in-process inspections for components in electrical backshops, manufacturing, composites, MRO and paint shop to judge the serviceability or rejection of manufactured parts, electrical components, and paint
Perform detailed inspections of manufactured components such as but not limited to dimensional checks and acoustic tap testing
Inspect aircraft aluminium, titanium or steel structures for cracks, corrosion, damage and improper assembly.
Determine proper shimming and joining of structures with rivets or other hardware in accordance with design drawings, engineering disposition, and other approved data
Detect hidden damage during inspections of airframe structures, components and sub-assemblies that could occur during shipping, receiving, or manufacturing
Verify build of aircraft system wiring harnesses, connectors and electrical terminations as per design drawings
Physically and systematically quarantine non-conforming components and assemblies identified during inspections
Monitor the use of Measuring and Test Equipment to ensure it is well maintained and current relative to its calibration cycle
Perform stock inspections/purges when notified of possible non-conforming/suspected unapproved material
Evaluate and disposition sales returns
Select product samples and check them using appropriate methods (measuring dimensions, testing functionality, comparing to specifications etc.) to validate conformity to approved drawings and manuals
Accomplish in-process and final quality inspections for conformity, maintenance, repair, modification, rework and overhaul of aircraft components and sub-assemblies
Perform conformity inspections for Supplemental Type Certificated (STC) development projects, parts manufacturer approval (PMA) parts, structural and electrical components
Inspect multiple airframe components to determine proper fit, form and function of the components
Validate disposition of parts or repaired parts routed to shop floor, from warehouse, internal shops and suppliers for conformity and serviceability in accordance with approved data
Qualify dynamic component parts applying visual inspection and precision measurement methods.
Observe and validate instrument connections, functional or operational tests, adjustments of aircraft radios, navigational systems and flight control systems and instruments to ensure they meet required specifications
Ensure compliance with all applicable calendar/hourly inspections, life limited or cycle limited components, airworthiness directives and alert service bulletins
Verification of testing for emergency locator transmitters (ELT), Transponders, Altimeters, Airspeed Indicators and Air Data Computers in accordance with Title 14 CFR Parts 91, 135 and 43
Ensure proper tagging, identification and airworthiness of parts released to Airframe, Engines, and Accessories
Compare quantity, part number, and serial number of items received with procurement data, purchase orders and other specifications to ensure accuracy and completeness
Create, distribute, track in SAP and disposition the monthly Shelf Life Expiration Date (SLED) report as directed
Create QN/NCs for non-conforming material detected and coordinate with Quality Engineers on non-conformity resolution
Ensure all materials have required documentation (i.e. 8130-3, EASA Form, Certificate of Conformance)
Process Goods Receipts during receiving of material
Document applicable maintenance actions for airframe, engine, accessories and components in accordance with FAA and EASA approved regulations and company procedures.
Research airworthiness directives, service bulletins, and alert service bulletins for applicability to aircraft and/or components
Read and validate engineering drawings, reports, and test specifications
Properly identify and document items in quality quarantine cage
Document and prepare airframe, engine, accessories or components for return to service after production, maintenance, overhaul, repair, inspection, test or modification
Compose and prepare required delivery documentation in relation to qualifying the airworthiness or return to service of aircraft, engines, parts, components and systems