Sheet Metal Mechanic

Job Description:

LOCATION & DETAILS

· Hagerstown, MD

$48 hourly for Level IV

$43 hourly for Level III

10% differential on 2nd shift

Split per diem available for those who qualify

POSITION OVERVIEW

We are seeking experienced Sheet Metal Modification Mechanics to support the RAPCON-X program—an advanced ISR (Intelligence, Surveillance, and Reconnaissance) aircraft modification effort. This role involves structural modifications, fabrication, and installation of complex airframe assemblies on military-configured platforms.

KEY RESPONSIBILITIES

· Perform structural modifications, repairs, and installations on special mission aircraft in accordance with engineering drawings and technical data.

· Fabricate, fit, drill, deburr, and install aircraft sheet metal components such as skins, bulkheads, doublers, stiffeners, and brackets.

· Read and interpret blueprints, structural repair manuals (SRMs), and engineering change orders.

· Execute precision layout, hole preparation, and fastener installation using rivets, hi-locks, and other structural hardware.

· Operate sheet metal equipment such as shears, brakes, and rivet guns safely and effectively.

· Maintain detailed documentation of modification activities in compliance with FAA, military, and OEM requirements.

· Collaborate with engineers, inspectors, and program leadership to ensure structural integrity and mission readiness.

Job Requirements:

SKILLS & QUALIFICATIONS REQUIRED

· 4+ years of hands-on experience in sheet metal modification or structural repair on military or special mission aircraft.

· Strong understanding of structural layouts, stress-critical areas, and edge distance/fastener spacing standards.

· Proficient in using hand tools, power tools, and precision measurement devices.

· Familiar with MIL-SPECs, OEM manuals, and/or FAA 145 Repair Station standards.

· Ability to work from complex engineering drawings and structural repair manuals with minimal supervision.

· Ability to complete a pre-employment 10-year Federal Criminal Background Check, standard FAA DOT drug test, and basic health physical.

· Reliable personal transportation/vehicle required.

· Proof of US citizenship.

· Valid US Driver’s License.

· MUST have basic tools/box.

o Shadowed + Engraved.

Job Ident #:

Company Details

SkyBridge Aviation LLC

11315 Corporate Blvd
Suite 100, Building 500
Orlando, Florida 32817 USA
skybridgeaviation.com/

SkyBridge Aviation provides aircraft maintenance and engineering staffing support in both the government and commercial aviation industry to address the employment challenges of fluctuating workloads and surge requirements for personnel with hard to...

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Job Info

Location

Hagerstown, Maryland, USA

Type

Contractor

Salary Range

$43 - 48

Company Details

SkyBridge Aviation LLC

11315 Corporate Blvd
Suite 100, Building 500
Orlando, Florida 32817 USA
skybridgeaviation.com/